Tech Behind the Cycle
Advanced Technologies for Battery Repurposing & Recycling
Repurposing Technology
1 Cell Grading
Comprehensive analysis of battery cells to determine their viability for repurposing through advanced testing protocols.
- Voltage and capacity measurement
- Internal resistance analysis
- Temperature behavior profiling
- Automated classification system
2 SOH Assessment
State of Health (SOH) evaluation to determine remaining useful life and optimal application for each cell.
- Capacity fade analysis
- Cycle life estimation
- Degradation pattern recognition
- Predictive modeling algorithms
3 Reconfiguration Process
Advanced assembly techniques to create optimized battery packs from graded cells for specific applications.
- Series/parallel configuration optimization
- Cell matching and balancing
- Safe disassembly and reassembly
- Quality control and testing
4 BMS Integration
Intelligent Battery Management Systems to ensure safe operation, longevity, and optimal performance of repurposed packs.
- Real-time monitoring and protection
- Active cell balancing
- Thermal management
- Remote monitoring capabilities
Recycling Technology
1 Mechanical Processing
Initial physical separation and size reduction of battery components for efficient material recovery.
- Safe discharge protocols
- Automated dismantling systems
- Crushing and shredding operations
- Material separation and sorting
2 Hydrometallurgy & Pyrometallurgy
Advanced chemical and thermal processes for extracting valuable metals from battery materials.
- Leaching with selective solvents
- Solvent extraction and purification
- High-temperature smelting processes
- Electrochemical recovery methods
3 Metal Extraction Purity
Ensuring high-purity metal recovery suitable for battery manufacturing and other industrial applications.
- >99% purity for battery-grade materials
- Multi-stage purification processes
- Quality control and certification
- Traceability and documentation
4 Sustainability Metrics
Comprehensive tracking and reporting of environmental impact and resource recovery efficiency.
- >95% material recovery rate
- Carbon footprint reduction tracking
- Energy efficiency optimization
- Circular economy contribution metrics